Waco Mobile Welder
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​Waco Mobile Welder

Providing Welding Fabrication Services in Waco, TX
Our Quotes are Always Free, Contact us Today

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​What Is Welding Fabrication?

Welding fabrication is the process of creating metal structures or components from raw materials using techniques like cutting, bending, shaping, and welding. Unlike basic repairs, fabrication involves building something completely new or custom-fit — often from the ground up.

At Waco Mobile Welder, our complete fabrication service means we can cut, weld, and assemble parts on-site to meet your exact needs — whether it’s a custom bracket, staircase, frame, support beam, or equipment modification.

🛠️ The Welding Fabrication Process Typically Includes:
  • Design or measurements – Based on your specs or project needs
  • Material selection – Mild steel, stainless, aluminum, etc.
  • Cutting and prep – We cut metal to size and prep edges
  • Welding and assembly – Using MIG, TIG, or Stick depending on material and strength requirements
  • Finishing – Grinding, sealing, or prepping for paint/coating if needed

Whether you need a one-of-a-kind solution, a replacement part, or a custom build for your home, ranch, or business, welding fabrication makes it possible — and we bring the shop directly to you.

​If it’s metal, and you need it made — we’ll fabricate it.

​What’s the Difference Between Welding and Fabrication?

Welding and fabrication go hand-in-hand, but they’re not the same thing. In short:
  • Fabrication is the entire process of building something out of metal
  • Welding is one part of that process, used to join metal pieces together
Think of fabrication as the full recipe — and welding as one of the key ingredients.
🔧 Fabrication Includes:
  • Measuring and planning
  • Cutting and shaping raw metal
  • Bending, notching, or forming parts
  • Welding the pieces together
  • Finishing or prepping for coating
🔩 Welding Specifically Refers To:
  • Fusing two or more metal parts with heat and filler metal
  • Using processes like MIG, TIG, or Stick welding
  • Creating strong, permanent joints in structures or repairs
At Waco Mobile Welder, we don’t just weld — we fabricate custom parts, frames, reinforcements, and structures from start to finish. Whether you need a new steel staircase, a bracket that doesn’t exist, or a custom gate built on-site, we’re your go-to for complete welding fabrication.
Fully fabricated aluminum frame with TIG-welded joints for a lightweight custom structure.
Mobile welder assembling a custom steel staircase frame on-site using MIG welding.

What Materials Can Be Used in Metal Fabrication?

Metal fabrication can be done with a variety of materials, depending on the project’s purpose, strength requirements, and environment. At Waco Mobile Welder, we specialize in fabricating with the most commonly used metals in structural, residential, commercial, and agricultural work — all on-site.

🔩 Common Materials Used in Fabrication:
  • Mild Steel
    Strong, versatile, and cost-effective. Ideal for frames, supports, gates, trailers, and most structural work.
  • Stainless Steel
    Corrosion-resistant and clean-looking. Used for handrails, food-grade surfaces, decorative elements, and modern builds.
  • Aluminum
    Lightweight, rust-resistant, and great for trailers, carports, RV frames, and custom accessories. Requires special welding techniques due to its heat sensitivity.
  • Galvanized Steel
    Steel coated in zinc for extra corrosion resistance. Commonly used in fencing, roofing frames, and outdoor structures.
  • Tool Steel / High-Carbon Steel
    Stronger and harder metals often used in machinery parts or heavy-duty equipment repairs.
  • Expanded or Perforated Metal
    Great for custom platforms, steps, guards, or railing infill panels.

We select the right material based on your project’s needs — balancing strength, durability, and appearance. And since we fabricate on location, we bring only what fits the job.

​Need something built to last? We’ll weld it right — with the right material.

​How Much Does Custom Metal Fabrication Cost?

Custom metal fabrication costs vary based on the size, complexity, materials, and location of the job — but we aim to keep things fair, transparent, and tailored to your specific needs. At Waco Mobile Welder, we provide clear estimates before we ever strike an arc.
💲General Price Range:
  • Small custom parts or brackets: $100–$250
  • Mid-size fabrication (railings, gates, frames): $300–$800
  • Larger projects (carports, staircases, barndominium framing): $1,000+
  • Hourly fabrication rate: Typically $100–$150/hr, depending on material and technique
  • Material charges: Based on type and amount (steel, aluminum, stainless, etc.)
💡 What Affects the Cost?
  • Material type (aluminum and stainless cost more than mild steel)
  • Level of customization (precision parts or decorative work take more time)
  • Thickness and quantity of metal used
  • Site accessibility and prep time
  • Welding technique (TIG for stainless/aluminum requires more setup than MIG)
We’ll always walk you through the options and suggest solutions that balance strength, function, and budget. No surprises — just solid metal work done right, the first time.

​Need a quote? Snap a photo, send some measurements, and we’ll get you an estimate fast.

​What Types of Products Can Be Made with Welding Fabrication?

​Welding fabrication allows us to create just about anything made of metal — custom-built, fitted, and welded for strength and durability. At Waco Mobile Welder, we build structural, functional, and decorative metal products directly on-site to match your vision and needs.

🛠️ Common Products We Fabricate:
  • Gates & Fencing Panels
    Ornamental or functional steel gates, ranch fencing sections, or custom entries
  • Trailer Frames & Ramps
    Repair, reinforce, or custom-build frames, tongues, and fold-down ramps
  • Carports & RV Ports
    Welded steel shelters and vehicle covers anchored directly to slab or post
  • Custom Staircases & Railings
    Interior or exterior stairs with safety or decorative railing systems
  • Barndominium & Metal Building Frames
    Weld-up steel frames, roof trusses, columns, and beams for structural builds
  • Brackets, Mounts & Supports
    Precision-cut parts for machinery, HVAC, signage, or structural support
  • Platforms, Mezzanines & Work Tables
    Welded frames for storage, access, or workspace use — sized to fit
  • Replacement Parts
    When something breaks and you can’t buy a replacement, we fabricate it
  • Decorative or Architectural Features
    Custom panels, signage brackets, stair infill, or metal artwork
If it’s made of metal and needs to exist — we can weld it into reality.

​From heavy-duty utility builds to one-off creative solutions, our fabrication service gives you what the big box stores can’t: exactly what you need.

Can Mobile Welders Perform Complete Fabrication On-Site?

Yes — experienced mobile welders can perform full fabrication on-site, from raw material to finished product. At Waco Mobile Welder, we bring everything needed to cut, weld, shape, and assemble metal parts right at your property or job site.

​This means you don’t have to transport heavy materials, wait for shop turnaround, or settle for off-the-shelf parts. We create what you need — where you need it.
🔧 On-Site Fabrication Includes:
  • Measuring and planning your design or layout
  • Cutting steel, aluminum, or stainless on-site
  • Fitting and welding all components
  • Making adjustments in real time
  • Reinforcing or finishing as needed
🧰 Perfect For:
  • Carports, gates, and fencing panels
  • Brackets or supports welded to existing structures
  • Metal building or barndominium frames
  • Custom stairs, railings, or walkways
  • One-of-a-kind builds or repairs too large to move
Our mobile welding rig is a self-contained fabrication unit — fully stocked with tools, generators, shielding gas, safety gear, and filler metals. No delays, no outsourcing — just expert work done on-site, start to finish.

​Need something built that fits perfectly? We’ll fabricate it, right where it belongs.

​What’s Included in Complete Fabrication Services?

Complete fabrication services include everything needed to design, build, and finish a custom metal structure or component from scratch. At Waco Mobile Welder, that means we handle the full process — from measuring and material prep to welding, assembly, and final touches — all on-site if needed.

​Whether you're starting with a rough idea or a specific plan, we take it from concept to completion with strong, clean welds and durable results.
🔧 What Our Complete Fabrication Service Includes:
  1. Design & Planning
    • Field measurements, layout, and concept review
    • Client input or visual references welcomed
    • Custom sizing and fit for your space or structure
  2. Material Selection
    • Mild steel, stainless steel, or aluminum
    • Material sourced to match durability, finish, and load requirements
  3. Cutting & Prep
    • On-site or pre-cut metal pieces
    • Edge prep, beveling, grinding, and layout marks
  4. Welding & Assembly
    • MIG, TIG, or Stick welding based on material and strength needs
    • Full assembly or modular fabrication depending on location access
  • Reinforcement & Adjustment
    • Structural bracing, gussets, or stress relief components added as needed
    • Real-time adjustments for perfect fit
  • Finishing Touches
    • Grinding, smoothing, or sanding
    • Prep for paint, powder coating, or installation
  • Installation (if applicable)
    • Anchoring, mounting, or welding finished components into place
    • Final inspection and client walk-through
Whether it’s a custom gate, steel staircase, equipment bracket, or barndominium frame, our complete fabrication service covers every step of the build — without you ever leaving your property.

​We don’t just weld parts. We deliver finished results — built to last.

Custom Fabrication Saves Time and Waste

Up to 30% of material waste can be eliminated by using custom metal fabrication instead of modifying off-the-shelf components.
(Source: American Institute of Steel Construction)
Custom-built parts fit right the first time, reducing the need for rework, returns, or unnecessary modifications — saving both time and cost for the customer.
Click to Call for a Free Quote.
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Do I Need a Blueprint or Drawing for Custom Fabrication?

No — you don’t need a formal blueprint to start a custom fabrication project. At Waco Mobile Welder, we can work from simple sketches, photos, measurements, or even just a conversation to understand what you need and bring it to life in steel, aluminum, or stainless.
That said, the more details you can provide, the smoother and faster the process will be — especially for precision or large-scale fabrication work.

🧭 What Helps Us Build Accurately:
  • Rough sketch or concept drawing (paper or digital)
  • Photos of the item or space (with angles and reference points)
  • Exact measurements or dimensions (length, width, height, spacing)
  • Examples or inspiration (Pinterest photos, links, or past projects)
  • Purpose — what it needs to support, hold, fit, or match

Whether you need a custom bracket, a replacement trailer part, or an entire staircase fabricated, we can help you plan it, design it, and weld it right — even if you’re starting with just an idea.

​No CAD files needed. Just bring your vision — we’ll handle the metal.

How Long Does a Welding Fabrication Project Take?

​The time it takes to complete a welding fabrication project depends on the size, complexity, materials, and whether the work is being done entirely on-site. At Waco Mobile Welder, we complete many smaller fabrication jobs same-day or within a few hours — and we’ll always give you a realistic timeline up front.
⏱️ General Time Estimates:
  • Small parts or brackets: 1–2 hours
  • Custom gates, panels, or mounts: 2–4 hours
  • Staircases, platforms, railings: 1–2 days depending on size
  • Metal building or barndominium framing: Several days to a week (based on site size and crew availability)
  • Complex or multi-step projects: May involve planning, material sourcing, or phased work — timeline discussed during estimate
⚙️ What Affects Fabrication Time?
  • Material availability (steel, aluminum, stainless)
  • Project access & layout complexity
  • Precision or decorative requirements
  • Weather (for outdoor or slab-mounted fabrication)
  • Modifications mid-project or unexpected repairs
We work efficiently without cutting corners. Our goal is to deliver clean, strong fabrication work with minimal disruption — and we often get it done faster than traditional shops because we bring the fabrication directly to you.

​If you're working on a deadline — just let us know. We'll help make it happen.
Close-up of a metalworker cutting and prepping a custom steel bracket for on-site fabrication.
On-site welding of a steel structural beam as part of a complete metal fabrication project in Waco, TX.

Can You Fabricate Replacement Parts or Brackets On-Site?

Yes — we can fabricate replacement parts, brackets, and reinforcements directly on-site. At Waco Mobile Welder, we specialize in custom, real-time solutions when a piece is broken, missing, or doesn’t exist off the shelf.
Whether it’s part of a trailer, a gate, a piece of equipment, or a metal structure, we can measure, cut, and weld a replacement part that fits your exact need — without delays or shipping time.

🧰 Common On-Site Fabrications Include:
  • Custom mounting brackets for signs, rails, or equipment
  • Replacement hinges, tabs, or flanges
  • Support braces for cracked frames or fatigued steel
  • New ramp arms or trailer cross-members
  • Fence/gate components that are rusted out or missing
  • One-off solutions for farm equipment, machinery, or building mods

We often say: “If it’s metal and broken, we can fix or recreate it.”
That’s the power of mobile welding fabrication — we solve problems right where they happen.

​No part number? No problem. We’ll make it from scratch — and make it strong.

Is Custom Metal Fabrication Stronger Than Store-Bought Parts?

​Yes — in many cases, custom metal fabrication is not only stronger, but also better suited to your specific application than store-bought parts. At Waco Mobile Welder, we build everything to fit your real-world needs — using thicker material, stronger welds, and more durable design than mass-produced items.
🔩 Why Custom Fabrication Can Be Stronger:
  • Material Thickness – We choose the right gauge steel or aluminum for your specific load or use — not just what’s cheapest to mass-produce.
  • Welded vs. Bolted – Welded joints provide solid, continuous strength, often outperforming bolted or riveted prefab parts.
  • One-Piece Fit – Custom brackets and reinforcements are made to fit your equipment or structure exactly — eliminating gaps, stress points, or flex.
  • No Cutting Corners – We don’t use thin, stamped, or undersized materials just to hit a price point.
🧰 Ideal Uses for Custom Over Store-Bought:
  • Heavy-duty trailer reinforcements
  • Mounting brackets for equipment or structural steel
  • Load-bearing mezzanines or stairs
  • Support braces or gussets for cracked frames
  • Unique builds where no off-the-shelf solution exists
When you need something to hold up under pressure — or hold together something important — custom fabrication is often the safest and longest-lasting option.

​Built for your project. Welded for your peace of mind.

​What Industries Use Welding Fabrication?

Welding fabrication is used across nearly every major industry that builds, moves, supports, or protects something. From construction and manufacturing to agriculture and energy, it’s one of the most relied-upon trades in the world.
At Waco Mobile Welder, we bring this same industrial-grade fabrication expertise to homeowners, contractors, and businesses who need strong, custom-built metal solutions — on-site and on-demand.

🏗️ Industries That Rely on Welding Fabrication:
  • Construction
    Structural steel, staircases, railings, framing, scaffolding, mezzanines, and building components
  • Agriculture & Ranching
    Equipment repair, livestock enclosures, barn framing, gates, fencing, and utility trailers
  • Transportation
    Trailer fabrication and repair, RV frames, ramp welding, and custom cargo solutions
  • Manufacturing
    Machine frames, tool supports, mounting brackets, safety barriers, and custom jigs or carts
  • Oil & Gas / Utilities
    Pipe supports, platforms, safety railings, skids, and structural elements
  • Commercial & Industrial Facilities
    Custom infrastructure, access platforms, loading ramps, and code-compliant safety features
  • Residential & Custom Design
    Decorative ironwork, handrails, staircases, gates, carports, and modern metal features

Whether it’s a field fix on a ranch or structural fabrication for a barndominium, welding is what builds and binds the bones of every major industry.

​And we bring that same strength and precision to your project — wherever you need it.

Can Stainless Steel or Aluminum Be Fabricated On Location?

Yes — both stainless steel and aluminum can be fabricated on location by an experienced mobile welder. At Waco Mobile Welder, we bring the right tools, techniques, and precision to handle even the most sensitive materials at your job site, home, or business.

These metals require specific processes, but with the right equipment and skill, on-site fabrication is not only possible — it's often the most efficient solution.
⚙️ Stainless Steel Fabrication:
  • Used in railings, staircases, decorative work, kitchens, and clean environments
  • Requires clean surfaces, precise TIG welding, and careful heat control to prevent warping or corrosion
  • We fabricate, fit, and weld stainless components with full mobility and proper shielding
🧰 Common On-Site Stainless & Aluminum Fabrication Jobs:
  • Handrails and staircases
  • RV ramps and frames
  • Trailer repairs or rebuilds
  • Custom brackets and structural add-ons
  • Patio or pool area metalwork
  • Decorative or functional custom pieces

Precision metals. Professional results. Fabricated where you need them, when you need them.
⚙️ Aluminum Fabrication:
  • Lightweight and corrosion-resistant, commonly used in trailers, carports, equipment, and marine environments
  • We use MIG or TIG welding, depending on thickness and application
  • Requires careful prep and temperature management, which we handle in the field with professional-grade tools

​Is Welding Fabrication Suitable for Residential or Decorative Work?

Yes — welding fabrication is ideal for residential and decorative work. In fact, some of the most unique and beautiful features in modern homes are created through custom metal fabrication. At Waco Mobile Welder, we specialize in turning raw metal into clean, precise, and eye-catching additions for homes, patios, and property entrances.

🏡 Common Residential & Decorative Fabrication Projects:
  • Custom staircases and railings
    Interior or exterior, modern or rustic — fabricated to fit your space and style
  • Gates and fencing panels
    From decorative wrought iron gates to functional security panels and entryways
  • Pergolas, patio structures & carports
    Welded steel or aluminum frames built on-site to blend beauty and function
  • Ornamental features
    Window grilles, signage brackets, garden trellises, and custom artwork
  • Entryway accents and furniture frames
    Custom-built steel legs, table frames, or brackets for unique designs

🎯 Why It Works for Residential Projects:
  • Stronger and longer-lasting than pre-fab kits
  • Tailored to your exact layout and vision
  • Adds value and aesthetic to your home
  • Made to code when needed (railings, steps, etc.)
  • Built and installed with minimal disruption to your property

If you can dream it in metal, we can fabricate it — right where you live.
From clean modern lines to rustic hand-welded charm, welding fabrication adds style and strength to your home.

Fabricated Metal Structures Can Last Over 50 Years

When properly fabricated and maintained, welded steel structures can last more than 50 years, making them a long-term investment in strength, safety, and durability.
(Source: National Association of Steel Fabricators)
Whether it's a custom staircase, gate, or building frame, professional welding fabrication ensures performance you can count on for decades.
Click to Call for a Free Quote.
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Waco Mobile Welder is a locally owned, fully equipped mobile welding service based in Waco, TX. With years of hands-on experience, we specialize in on-site welding repairs, custom fabrication, and structural work using steel, stainless steel, and aluminum. From residential gates and fences to metal buildings, barndominiums, and industrial equipment, we deliver reliable craftsmanship wherever the job takes us. Our mission is to provide dependable, high-quality welding solutions with integrity, precision, and Texas-strong work ethic — all brought directly to your door.
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201 Webster Ave Suite 200, Waco, TX 76706     254-235-5000
Managed by InfiniteSun Marketing
  • Home
  • Services
    • Mobile Welding Repairs
    • Complete Fabrication
    • Stainless Steel & Aluminum Welding
    • Barndominiums & Metal Buildings
    • Custom Gates & Fences
    • RV & Car Ports
    • Custom Staircases, Mezzanines & Railings
    • Equipment Repair & Modification
    • Metal Restoration & Replication
  • Contact